Illustration of various food processing machinery, including a shredder, bottom hopper, crammer, extruder, peller cooler, pellet storage, and bag house, in a factory setting.

Turning Waste Into Industrial Energy

Revesys’ patented torrefaction-extrusion process converts mixed waste streams into engineered alternative fuel pellets optimized for industrial combustion systems.

A pile of scattered used coffee cups, paper wrappings, and trash among dried leaves and small yellow flowers in an outdoor setting.
Alternative Fuel

Feedstocks

Revesys utilizes materials often rejected by traditional recycling systems:

  • Municipal solid waste plastics

  • Post-industrial plastics

  • Post-consumer plastics

  • Paper and cardboard fibers

PVC and chlorine-bearing materials are treated through torrefaction to reduce harmful emissions potential. 

The Process

  • Waste plastics and fiber streams are collected through recycling systems and direct delivery partnerships

  • Materials recovery facilities prepare feedstocks for conversion

  • Thermal treatment removes chlorine and stabilizes the material

  • Materials are densified into durable, uniform fuel pellets

A person holding a handful of shredded plastic on the left and charcoal on the right.

Engineered for Industry

Revesys fuel pellets deliver:

  • High energy density (~31.4 MJ/kg)

  • Stable storage characteristics

  • Reduced self-heating risk

  • Compatibility with cement kilns and industrial boilers

Environmental Impact

Life-cycle assessment demonstrates meaningful reductions in greenhouse gas emissions compared to coal.

By diverting waste from landfills and replacing fossil fuels, Revesys supports industrial decarbonization goals without requiring new combustion infrastructure.

Commercial Deployment

The Revesys facilities are designed for modular deployment through: co-location with recycling infrastructure, direct fuel sales, and technology sublicensing partnerships

This enables rapid scaling while reducing capital intensity.